Metal Rapid Prototype 4 Axis CNC Machining Milling Parts
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Metal Rapid Prototype 4 Axis CNC Machining Milling Parts

Products Description Metal Rapid Prototype 4 Axis CNC Machining Milling Parts 4 Axis Machining Similar to the 3 Axis CNC vertical milling machine, 4 axis micro-milling machines are vertically operated and built to function in a timely fashion. They are user friendly with manual and computer lead...
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Products Description

Metal Rapid Prototype 4 Axis CNC Machining Milling Parts

 

4 Axis Machining

Similar to the 3 Axis CNC vertical milling machine, 4 axis micro-milling machines are vertically operated and built to function in a timely fashion. They are user friendly with manual and computer lead operations. Built for detail work and accuracy, 4 axis is a step away from the high quality, precise engravings, drillings, and millings of a 5 axis machine. Despite its short comings, the 4 axis CNC machine can be used for different purposes, including:Industry\Technology Research\Advertising Design\Creating Art\Medical Equipment Creation\Teaching\Hobby Prototype Building.

product-2000-1334

 

Differences Between 4-axis and 5-axis CNC Machining

The major difference between the 4-axis and 5-axis CNC machining is centered on the extra axes they have, and this further leads to other subtle differences.

Difference in Axes

4-axis CNC machining has an extra axis, the A-axis, while 5-axis CNC machining has two extra, which can be A-axis, B-axis, or C-axis depending on the configuration.

Rotation in Axes

4-axis CNC machining allows rotation on the A-axis, while 5-axis allows rotation on two of the three axes (A-axis, B-axis, and C-axis).

Flexibility

5-axis CNC Machining has an extra axis than 4-axis CNC machining. Not only is it an extra, but it is also not localized. Localized in this context means that 4-axis CNC machining extra axis is always on the X-axis. While that of 5-axis CNC machining can either be on two of XYZ axis. This extra and unlocalized property gives 5-axis CNC machining an extra edge over 4-axis CNC machining in terms of flexibility.

Cost

The features and functions of 5-axis CNC machining make it more costly than 4-axis CNC machining.

Regardless of their particular configurations, all 4-axis and 5-axis machines can move their cutting tools in more varied ways, and from a greater number of angles, than 3-axis machines. This allows for more complex machining operations and increased accuracy and can eliminate the need for multiple setups.

Main Material

aluminum, brass, bronze, carbon steel, cold rolled steel, titantium, Delrin, nylon and PTFE, etc

Main Equipment

DMG Mori , Korea Wia, Taiwan Dali, Taiwan Lizhong, Taiwan Qifa, Southern Machine etc 44 sets CNC Lathe and CNC Centers

Main Process

CNC turning, CNC milling, complex CNC turning & milling, 5-Axis machining and other processing technologies

Main Industry

Robotics, Prototype, Medical device, fluid control, Auto motion products, Electronics Industry

The best tolerance

0.003mm

Largest diameter turning

Φ225mm

Largest size milling

480*480*800mm

Test Equipment

CMM, Microscrope, Concentricity tester, Diatest 2-points measurement, Projector, etc

Applications of 4-axis and 5-axis CNC machining

4-axis and 5-axis CNC machining are important in many scenarios related to product manufacturing. Based on the one you want, they are useful in creating molds with deep cavities, creating complex 3D shapes, and machining on tilted surfaces of a part without compromising precision.

Of the two, 5-axis CNC machining can be used for a wide variety of parts. For example, it has become particularly dominant in the production of parts like impellers and turbine blades, which have contoured surfaces unsuitable for 3-axis machining.

product-1024-683

 

Q: What is CNC four-axis?

A: CNC four-axis is a kind of numerical control processing equipment, which can control four motion axes (X, Y, Z, A) through preset programs to perform high-precision cutting, engraving, drilling and other work. It is widely used in mold processing, engraving, parts processing, aerospace, handicraft production and other fields.

Q: What are the advantages of CNC four-axis?

A: CNC four-axis can realize multi-axis linkage, which improves the efficiency and precision of parts processing; preset programs can be used to process dozens or hundreds of parts at one time, and the production efficiency is high; by controlling the A axis, four-axis rotary processing can be realized, which is suitable for complex shapes such as engraving and cutting. In addition, compared with manual processing, CNC four-axis has higher safety and stability.

Q: How to maintain and maintain the CNC four-axis?

A: The CNC four-axis needs regular cleaning, refueling, replacement of transmission parts and other maintenance work to prolong the life of the equipment and ensure the processing quality. In addition, it is also necessary to check the circuit connection and wear of mechanical parts in time, keep maintenance records and update the software system at any time.

 

 

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