Powder Falling Lower Frame Aluminum Parts
What is the powder falling lower frame?
It usually refers to a spatial structural system composed of beams, columns and other components,
which is used to support and fix other components or bear certain loads.
In what fields are aluminum frames used?
1)Buildings
In building curtain wall systems, powder-shedding lower frame aluminum parts can be used as the lower support structure of the curtain wall frame.
In interior decoration, it can be used for the bottom frame of some ceilings or partitions with special shapes.
2)Automobile manufacturing
In the chassis part of the car, the powder-shedding lower frame aluminum parts may be used as part of the chassis protection frame.
In the interior of the car, the bottom of the center console or the bottom frame of the seat of some high-end cars may use powder-shedding lower frame aluminum parts.
3)Electronic equipment
In large server cabinets, powder-shedding lower frame aluminum parts can be used as the frame structure at the bottom of the cabinet.
4)Industrial automation
In the material conveying system of the automated production line, the powder-shedding lower frame aluminum parts can be used as the frame at the bottom of the conveying equipment.
In the base frame of the industrial robot, the powder-shedding lower frame aluminum parts can provide stable support.
How to process aluminum frame?
1. Material: 6061 aluminum alloy, containing magnesium and silicon elements. After heat treatment, it has good mechanical properties, sufficient strength, strong corrosion resistance, and can cope with working conditions containing various types of powders.
2. Processing
- Sawing: Use a sawing machine to cut aluminum profiles according to size to make frame blanks. During operation, control the speed and feed rate to ensure the flatness of the cutting surface, and set a chip collection device to collect aluminum chips.
- Laser cutting: For complex special-shaped structures, use high-energy laser beams for precise cutting, and the incision is smooth, but the equipment cost is high.
- Bending: Use a bending machine to fold aluminum profiles into frames according to material characteristics and design requirements, and reduce the bending radius at key locations to increase stability.
- Stamping: Use molds to stamp special shapes, such as fixing holes and slots, which are suitable for mass production.
- Welding: Use argon arc welding to splice profiles, use argon gas to prevent oxidation, select 4043 welding wire to adapt to most aluminum alloys, and clean oxides and spatter after welding.
- Anodizing: Dip in electrolyte to form a 5-20 micron oxide film, and dye as needed to add beauty.
- Spraying treatment: If spraying fluorocarbon paint, pre-treat degreasing and rust removal to ensure adhesion, and strictly control the thickness and uniformity of the paint layer.
FAQ:
Q: What material is commonly used for the aluminum powder-falling lower frame?
A: 6061 aluminum alloy is often chosen due to its good strength, corrosion resistance and machinability.
Q: Which cutting method is suitable for processing the aluminum parts of the lower frame?
A: Sawing and laser cutting are commonly used. Sawing is good for general size cutting, while laser cutting is better for complex shapes with high precision requirements.
Q: What welding technique is preferred for assembling the aluminum lower frame?
A: Argon arc welding is preferred. It uses argon gas as a shielding gas to prevent aluminum from oxidizing during welding.
Q: Do I need to do surface treatment for the aluminum powder-falling lower frame?
A: Yes. Surface treatments like anodizing or spraying are usually necessary. Anodizing can form a protective oxide film, and spraying, such as with fluorocarbon paint, can enhance its corrosion resistance.
Q: How to ensure the accuracy of the bending process for the aluminum frame?
A: Set appropriate bending angles and radii according to the material properties of the aluminum alloy and the design requirements. Use a professional bending machine and conduct tests and adjustments in advance.
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